Menu

EATON Freedom Series NEMA Contactors & Electric Motor Starters

Freedom Series - C440/XT Electronic Overload Relay

C440/XT Electronic Overload Relay

Eaton Freedom Series C440 XT Intro Photo

Product Description:

Eaton’s new electronic overload relay (EOL) is the most compact, highfeatured, economical product in its class. Designed on a global platform, the new EOL covers the entire power control spectrum including NEMA, IEC and DP contactors. The NEMA and DP versions are offered with the C440 designation while the IEC offering has the XT designation. The electronic design provides reliable, accurate and value driven protection and communications capabilities in a single compact device. It is the flexible choice for any application requiring easy-touse, reliable protection. Eaton has a long history of innovations and product development in motor control and protection, including both traditional NEMA, as well as IEC control. It was from this experience that the C440 was developed, delivering new solutions to meet today’s demands.

C440 is a self-powered electronic overload relay available up to 175A as a self contained unit. With external CTs, C440 can protect motor up to 1500 FLA. Available add-on accessories include remote reset capability and communication modules with I/O for DeviceNet, PROFIBUS, and Modbus.


Features:

Size/Range

  • Broad FLA range (0.33–1500A)
  • Selectable trip class (10A, 10, 20, 30)
  • Direct mounting to NEMA, IEC and DP contactors
  • Most compact electronic overload in its class

Motor Control

  • Two B600 alarm (NO) and fault (NC) contacts
  • Test/Trip button

Motor Protection

  • Thermal overload
  • Phase loss
  • Selectable (ON/OFF) phase unbalance
  • Selectable (ON/OFF) ground fault

User Interface

  • Large FLA selection dial
  • Trip status indicator
  • Operating mode LED
  • DIP switch selectable trip class, phase unbalance and ground fault
  • Selectable Auto/Manual reset

Feature Options

  • Remote reset
  • 120 Vac
  • 24 Vac
  • 24 Vdc
  • Tamper-proof cover
  • Communications modules
  • Modbus RTU RS-485
  • DeviceNet with I/O
  • PROFIBUS with I/O
  • Modbus RTU with I/O
  • Ethernet IP with I/O
  • Modbus TCP with I/O

Benefits

Reliability and Improved Uptime

  • C440 provides the users with peace of mind knowing that their assets are protected with the highest level of motor protection and communication capability in its class
  • Extends the life of plant assets with selectable motor protection features such as trip class, phase unbalance and ground fault
  • Protects against unnecessary downtime by discovering changes in your system (line/load) with remote monitoring capabilities
  • Status LED provides added assurance that valuable assets are protected by indicating the overload operational status

Flexibility

  • Available with NEMA, IEC and DP contactors
  • Improves return on investment by reducing inventory carrying costs with wide FLA adjustment (5:1) and selectable trip class
  • Design incorporates built-in ground fault protection thus eliminating the need for separate CTs and modules
  • Flexible communication with optional I/O enables easy integration into plant management systems for remote monitoring and control
  • Available as an open component and in enclosed control and motor control center assemblies Monitoring Capabilities
  • Individual phase currents RMS
  • Average three-phase current RMS
  • Thermal memory
  • Fault indication (overload, phase loss, phase unbalance, ground fault)

Safety

  • IP 20 rated terminal blocks
  • Available in Eaton’s industry leading FlashGard MCCs
  • Tested to the highest industry standards such as UL, CSA, CE and IEC
  • RoHS compliant

Type AN19/59 Freedom Series Starters with C440 Electronic Overload Relays

NEMA Starter

Eaton Freedom Series Starters with C440 Electronic Overload Relay
Non-Reversing and Reversing
NEMA Size Continuous
Ampere
Rating		 Service Limit
Current Rating (Amps)		 Maximum UL Horsepower Three-Pole
Non-Reversing (1)(2)
Part Number		 Three-Pole
Reversing (1)(2)
Part Number
230 V 480V
00 9 11 1 2 AN19AN0A5Exxx AN59AN0A5Exxx
0 18 21 2 5 AN19BN0A5Exxx AN59BN0A5Exxx
1 27 32 3 10 AN19DN0A5Exxx AN59DN0A5Exxx
2 45 52 7.5 25 AN19GN0A5Exxx AN59GN0A5Exxx
3 90 104 ~ 50 AN19KN0A5Exxx AN59KN0A5Exxx
4 135 156 ~ 100 AN19NN0A5Exxx AN59NN0A5Exxx
5 (3) 270 311 ~ 200 AN19SN0A5Exxx AN59SN0A5Exxx

Type AN19/59 Freedom Series Starters with C440 with Ground Fault Electronic Overload Relays

NEMA Starter with Ground Fault

Eaton Freedom Series Starters with C440 Electronic Overload Relay
Non-Reversing and Reversing
NEMA Size Continuous
Ampere
Rating		 Service Limit
Current Rating (Amps)		 Maximum UL Horsepower hree-Pole
Non-Reversing (1)(2)
Part Number		 Three-Pole Reversing (1)(2)
Part Number
230 V 480V
00 9 11 1 2 AN19AN0A5G xxx AN59AN0A5Gxxx
0 18 21 2 5 AN19BN0A5Gxxx AN59BN0A5Gxxx
1 27 32 3 10 AN19DN0A5Gxxx AN59DN0A5Gxxx
2 45 52 7.5 25 AN19GN0A5Gxxx AN59GN0A5Gxxx
3 90 104 ~ 50 AN19KN0A5Gxxx AN59KN0A5Gxxx
4 135 156 ~ 100 AN19NN0A5G xxx AN59NN0A5Gxxx
5 (3) 270 311 ~ 200 AN19SN0A5Gxxx AN59SN0A5Gxxx

Coil Voltage Code
Coil Volts and Hertz Code Suffix   Coil Volts and Hertz Code Suffix
120/60 or 110/50 A 380-415/50 L
240/60 or 220/50 B 550/50 N
480/60 or 440/50 C 24/60, 24/50 T
600/60 or 550/50 D 24/50 U
208/60 E 32/50 V
277/60 H 48/60 W
208-240/60 J 48/50 Y
240/50 K 48/50 Y

C440 FLA Range (FVNR and FVR Starters Only)
NEMA Size OLR Code FLA Range OLR Code FLA Rating
00 1p6 0.33 - 1.65A 020 4.0 - 20A
005 1.0 - 5.0A ~ ~
0 1p6 0.33 - 1.65A 020 4.0 - 20A
005 1.0 - 5.0A ~ ~
1 1p6 0.33 - 1.65A 020 4.0 - 20A
005 1.0 - 5.0A 045 9.0 - 45A
2 1p6 1.0 - 5.0A 045 ~
020 4.0 - 20A ~ ~
3 100 20 - 100A ~ ~
4 140 28 - 140A ~ ~
5 (3) 300 60 - 300A ~ ~

Notes

(1) Gold A indicates coils suffix required, see Coil Suffix table above.
(2) xxx indicates OLR designation required, see C440 FLA Range table above.
(3) NEMA Size 5 starter available with 60-300A panel mounted CTs. Starter shipped as an assembled unit with 1–5A C440 overload relay (C440A1A005SELAX or C440A2A005SELAX)


Compact NEMA Size 1 and 4 Starters
New Compact NEMA Size 1 and 4 starters - available with electronic overload relay only.
NEMA Size Continuous
Ampere Rating		 Service Limit
Current Rating
(Amps)		 Maximum UL Horsepower Three Pole
Non-Reversing
Part Number
Single-Phase
230V		 Three-Phase
480V
Standard Fault Overload
1C 27 32 3 10 AN19CN0A5Exxx
4C 135 156 ~ 100 AN19MN0A5Exxx
Ground Fault Overload
1C 27 32 3 10 AN19CN0A5Gxxx
4C 135 156 ~ 100 AN19MN0A5Gxxx

Notes

(1) GOLD A indicates coils suffix required, see Coil Suffix table above.
(2) xxx indicates OLR designation required.


Electrical Life at Rated Continuous Current
NEMA Size Rated Current (Amperage) AC3/AC4 Operations
1C 27/150 2,500,000/40,000
1 27/153 5,000,000/110,000
4C 135/516 500,000/40,000
4 135/822 800,000/70,000

Freedom Series - C440/XT Standalone Overload Relays (XT, C440)

Short Circuit Ratings (North America CSA, cUL)

Changes to UL 508A and NEC in recent years have brought a focus to control panel safety with regard to short-circuit current ratings (SCCR). Eaton’s C440 electronic overload relays combined with XT series IEC and Freedom Series NEMA contactors provide a wide variety of SCCR solutions needed for a variety of applications. The SCCR data in this document reflects the latest information as of April 2010.


Overload
FLA Range		 Maximum
Operating
Voltage		 Standard-Fault Short Circuit Data High-Fault Short Circuit Data
Fuses (RK5, J, CC)		 Thermal-Magnetic Circuit Breakers
600V (kA) Maximum
Fuse Size (A)
(RK5)		 Maximum
Breaker
Size (A)		 480V (kA) 600V (kA) Fuse Size 480V (kA) 600V (kA) Breaker Size
0.33-1.65A 600 Vac 1 6 15 ~ ~ ~ ~ ~ ~
1-5A 600 Vac 5 20 20 100 100 30 100 35 20
4-20A 600 Vac 5 80 80 100 100 100 100 35 80
9-45A 600 Vac 5 175 175 100 100 100 100 35 100/175 (480/600)
20-100A 600 Vac 10 400 400 100 100 200 150 35 250/400 (480/600)
28-140A 600 Vac 10 450 500 100 100 400 100 65 400
35-175A 690 Vac 10 500 (gG) 350 (690 Vac)
320 (415 Vac)		 100 100 500 (gG) 100 (415 Vac) ~ 350 (LGC3350)
320 (NZMH3)

NEMA Freedom Series Starters with C440 Electronic Overload Relays


NEMA
Size		 Maximun
Operating
Voltage		 High-Fault Short Circuit Data Thermal-Magnetic Circuit Breakers
Fuses (RK5, J, CC)
480V		 600V Maximun
Fuse Size		 480V 600V Maximum
Breaker Size
00 0.33-1.65A 100 100 30 ~ ~ ~
1-5A 100 100 30 100 35 35
4-20A 100 100 30 100 35 35
0 0.33-1.65A 100 100 60 ~ ~ ~
1-5A 100 100 60 100 35 70
4-20A 100 100 60 100 35 70
1 0.33-1.65A 100 100 100 ~ ~ ~
1-5A 100 100 100 100 35 100
4-20A 100 100 100 100 35 100
9-45A 100 100 100 100 35 100
2 1-5A 100 100 100 100 35 175
4-20A 100 100 100 100 35 175
9-45A 100 100 100 100 35 175
3 20-100A 100 100 200 50 50 250
4 28-140A 100 100 400 100 65 300

Freedom Series - Communication
The C440/XTOE is provided with two levels of communication capability

The following information can be viewed using the communication option:

  • Motor status—running, stopped, tripped or resetting
  • Individual rms phase currents (A, B, C)
  • Average of three-phase rms current
  • Percent thermal capacity
  • Fault codes (only available prior to reset)
  • Percent phase unbalance
  • Ground fault current and percent
  • Overload relay settings— trip class, DIP switch selections, reset selections
  • Modbus address (can be set over the network)

Advanced Communication—Communication Adapter with Communication Module

Eaton Freedom Series Overloads Relay Communications

Basic Communication via Expansion Module— Monitoring Only

Basic communication on the C440 is accomplished using an expansion module (C440-XCOM). The expansion module plugs into the expansion bay on the C440 overload relay, enabling communications with the overload via their Modbus RTU (RS-485) network. No additional cards or modules are required.

Advanced Communication—Monitoring and Control

C440 also has the ability to communicate on industrial protocols such as Modbus RTU, DeviceNet, PROFIBUS, Modbus TCP, and EtherNet/IP while providing control capability using I/O. An expansion module (C440- XCOM) combined with a communication adapter (C440-COM-ADP) and a communication module allows easy integration onto the customer's network.

Advanced Communication— Communication Adapter 2

The communication adapter (C440-COM-ADP) is required for obtaining control capability via communications within the C440 family. Combined with a communication module, the customer is provided with flexible mounting options (DIN rail or panel) along with four inputs and two outputs (24 Vdc or 120 Vac) as standard.

Notes

(1) Customer can wire remote mounted button to reset module (that is, 22 mm pushbutton, catalog number M22-D-B-GB14-K10).
(2) Modbus TCP and EtherNet/IP communication modules do not require the C440-COM-ADP communication adapter.


Communication Accessories

Description Part Number Description Part Number
Expansion module (Remote Reset/Modbus RTU, RS-485 Communication) C440-XCOM Communication adapter kit (DIN C Panel mounted adapter, required for advance communication option) C440-XCOM
Description Part Number
DeviceNet communication module kit-120V I/O
(consists of C440-XCOM + C441K + C440-COM-ADP)		 C440-DN-120
DeviceNet communication module kit-24 Vdc I/O
(consists of C440-XCOM + C441L + C440-COM-ADP)		 C440-DN-24
PROFIBUS communication module kit-120V I/O
(consists of C440-XCOM + C441S + C440-COM-ADP)		 C440-DP-120
PROFIBUS communication module kit-24V I/O
(consists of C440-XCOM + C441Q + C440-COM-ADP)		 C440-DP-24
Modbus communication module kit-120V I/O
(consists of C440-XCOM + C441N + C440-COM-ADP)		 C440-MOD-120
Modbus communication module kit-24 Vdc I/O
(consists of C440-XCOM + C441P + C440-COM-ADP)		 C440-MOD-24
Modbus TCP/Ethernet IP communication module kit-120V I/O
(consists of C440-XCOM + C441U)		 C440-ET-120
Modbus TCP/Ethernet IP communication module kit-24V I/O
(consists of C440-XCOM + C441V)		 C440-ET-24

Freedom Series - Communication Modules

Click Above Tab to Open Content - Click ↑ to Close

Modbus Communication Module

Modbus Communication Module

Eaton Freedom Series Modbus Communication Module

Overview

The Modbus communication module combined with an expansion module and a communication adapter provides monitoring and control capability to the C440/XTOE electronic overload relay via Modbus RTU communications. These modules also provide convenient I/O with 24 Vdc or 120 Vac options.


Features and Benefits

  • The Modbus communication module is capable of baud rates up to 115K
  • The Modbus address and baud rate configuration can be easily changed using the HMi user interface
  • Modbus address and baud rate are set via convenient DIP switches; LEDs are provided to display Modbus traffic
  • Configuration with common Modbus configuration tools

Terminals

  • Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed
  • Each terminal is marked for ease of wiring and troubleshooting

Selectable I/O assemblies

  • 4IN/2OUT
  • Signal types include 24 Vdc I/O and 120 Vac I/O
  • Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops
  • Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise
  • Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF

DeviceNet Communication Modules

DeviceNet Communication Module

Eaton Freedom Series DeviceNet Communication Module

Overview

The DeviceNet communication module combined with an expansion module and a communication adapter provides monitoring and control capability to the C440/XTOE electronic overload relay via DeviceNet communications. These modules also provide convenient I/O with 24 Vdc or 120 Vac options


Features and Benefits

  • Communication to DeviceNet uses only one DeviceNet MAC ID

Configuration

  • DeviceNet MAC ID and Baud rate are set via convenient DIP switches with an option to set from the network
  • Advanced configuration available using common DeviceNet tools

Terminals

  • Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed
  • Each terminal is marked for ease of wiring and troubleshooting

Selectable I/O assemblies

  • 4IN/2OUT
  • Signal types include 24 Vdc I/O and 120 Vac I/O
  • Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops
  • Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise
  • Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF
  • Combined status LED

PROFIBUS Communication Modules

PROFIBUS Communication Module

Eaton Freedom Series PROFIBUS Communication Module

Overview

The PROFIBUS communication module combined with an expansion module and a communication adapter provides monitoring and control capability to the C440 / XTOE electronic overload relay via PROFIBUS communications. These modules also provide convenient I/O with 24 Vdc or 120 Vac options.


Features and Benefits

  • The PROFIBUS communication module is capable of baud rates up to 12 Mb
  • PROFIBUS address is set via convenient DIP switches; LEDs are provided to display PROFIBUS status
  • Intuitive configuration with common PROFIBUS configuration tools

Terminals

  • Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed
  • Each terminal is marked for ease of wiring and troubleshooting

Selectable I/O assemblies

  • 4IN/2OUT
  • Signal types include 24 Vdc I/O and 120 Vac I/O

Ethernet Communication Modules

Ethernet with I/O Module

Eaton Freedom Series Ethernet Communication Modules

Overview

The Ethernet communication module combined with an expansion module provides both Modbus TCP and EtherNet/IP communication capabilities with built-in HTTP web services to the C440/ XTOE overload relay. Unlike the other communications modules, a communication adapter (C440-COM-ADP) is not required when using the Ethernet communication module in C440/XTOE applications.

The Ethernet communication module has built-in I/O providing communication, monitoring and control for the C440/XTOE overload relay.


Features and Benefits

  • Supports Modbus TCP or EtherNet/IP in a single device
  • Contains an internal embedded switch which provides two Ethernet ports allowing linear or ring network configurations
  • Embedded web services allow for simple configuration and monitoring through Internet Explorer
  • IP Address is set via convenient DIP Switches located on the device

Terminals

  • Unique locking mechanism provides for easy removal of the terminal block with the field wiring installed
  • Each terminal is marked for ease of wiring and troubleshooting

Selectable I/O assemblies

  • 4IN/2OUT
  • Signal types include 24 Vdc I/O and 120 Vac I/O
  • Each I/O module is optically isolated between the field I/O and the network adapter to protect the I/O and communication circuits from possible damage due to transients and ground loops
  • Input Module features a user-definable input debounce, which limits the effects of transients and electrical noise
  • Output Module supports a user-definable safe state for loss of communication; hold last state, ON or OFF
Description I/O Part Number
Modbus TCP / EtherNet/IP Communication Module, 4IN/2OUT (DIN/Panel) 120 Vac C441U
Modbus TCP / EtherNet/IP Communication Module, 4IN/2OUT (DIN/Panel) 24 Vdc C441V

Let our expert sales staff guide you through finding the right products to fit your needs. CALL 866-595-9616.

© 2013 KMParts.com, Inc. All rights reserved.